Tuesday, 26 May 2009

A Matched Pair - Sort of...


I finished the second drill index the other day. I'm happier with this one than I am with the first one, but I'm still not thrilled with my abilities for "staying within the lines". Sadly, the beading is no more accurate on this second attempt than it is on the first, but the finish is much better, so things are improving for me. This second attempt at French Polishing was done using the "true" process, unlike the first one which was done in what I call a "faux French Polish". You can quickly see the difference in the colour between these two types of finish, the latest one being darker and browner than the first

Stephen over on The Full Chisel Blog has a couple of great articles about French Polish and what he says is completely on the money, "It can be a finicky finish to master but it is actually an easy finish to apply once you understand the principles". As he further states, this finish is difficult to apply on pieces that are intricate or on molding, and I can assure you, that is an understatement. To me, these pieces are not intricate at all, with only two little beads running around each edge. Those two little beads, however, are enough to cause you to pull your hair out when you have a polishing pad in your hand. What happens is that you can't get the pad tight into the corner and because you can't get the pad into that corner, you can't rub it out, and because you can't rub it out, you can't get an even coloured finish, a statement borne out in the image. 

While Stephen explains the process of French Polishing well, gives the reader some good advice and warns them about some of the pitfalls, he does miss one very important point. The term "French Polish" is an acronym for the word, "Patience". The process is soooooo monotonous until that shine starts to creep in, I think that only those on a daily dose of about 50mg of valium can handle it. Lacking this calmer in my daily chemical mixture, I found that "staying with it" is the hardest part of the whole exercise. Doing this one index took eight days, each day involving activating the pad, charging it and spending about 10 minutes rubbing that pad in circles on the wood. Calling for forty minutes of prep and post time to spend 8 to 10 minutes applying the finish, is it surprising that this finish fell out of favour when labour costs rose above a buck an hour?

While I can tell you about the hassles, problems, mess, aggravation, extended time-frame, repetitions and frustrations involved in applying this finish, I can't begin to explain the silky soft smoothness of its incredibly deep, lustrous surface once its on. 

Peace,

Mitchell

Friday, 22 May 2009

Now I Have Something To Take A Bead On...

I had a pleasant surprise this morning. The postman arrived with a little package for me; the Stanley #66 I purchased last week on eBay.

Looking at this thing, I find it a bit unbelievable that it could have been made at the beginning of this configurations' manufacturing run, which would be 1909. If it was, the guy who bought it brought it home and put it in his wife's underwear drawer where it sat until momandpopcybershop scooped it to sell on eBay. It is just way too clean, but it is exactly as momandpop described it; very clean and very complete. Heck, even the washer under the thumbscrew that holds the fences on is there.

I'm really pleased to have it. I'm starting a new chisel rack next week and have included some reeding in the design. In a couple of weeks we will see what this thing is made of.

Peace,

Mitchell

Monday, 18 May 2009

No Tool Like An Old Tool - Especially At Today's Prices...

I’m not sure, but I think I just witnessed a record price for a Stanley chisel on eBay.

Weast8860, whom I have come across a few times in my quest for the ultimate vintage tool at the ultimate low price, had a Stanley Everlasting #40 Bevel Edged ½ inch chisel that appears to be New/Old Stock listed. While the images show some pitting, the fact that he states it is just over the length Stanley catalogues lists these things’ at, 9 inches, puts it leaps and bounds above any of the chisels from this series that I have purchased in the past. As the "Made in USA" and the "Pat.1493176" markings are oriented away from the handle, I believe this one is from the final days Stanley offered this style of chisel, which I read somewhere, was around 1941.

The winning bid was $180.00, and for we wee Canadians, that works out to around two hundred and ten bucks!

I have to admit to having my fingers twitch as I watched the final minutes of the auction, but the reality is, I would end up not using this tool if I bought it, and that goes against my principles. To use it would be to sharpen it and to sharpen it would be to shorten it and to shorten it would be to loose my shirt on it. So no pristine, perfect chisel for me. I’ll stick to the more used variety.

They sure are a beautiful tool to work with and look at, though.

Peace,

Mitchell

Thursday, 14 May 2009

Is "everythingstanleyexceptplanes.com" Possible?...

I have not kept it a secret that I am in love with tools. I also have let it be known that I have a soft spot for old Stanley tools, although that is not etched in stone. It all boils down to a tool meeting my three point criteria; if it is well made, if its design interests me, and if I know I will use it. If a particular tool meets those three stipulations, I won’t hesitate to pass the bucks across the table to own it.

I just bought a Stanley #66 Beader with 8 blades and 2 fences; in other words, the complete set. I bought it from momandpopcybershop on eBay and paid $4.00 more for it than I would have paid for a brand-new one from Lie-Nielsen and $110.00 more than the newly designed one offered by Lee Valley. I paid “through the nose” for this tool and I’m thrilled to death that I have it.

I have been looking at beaders for some time now, even going as far as placing the new Veritas one on my Lee Valley Wish List. So why, all of a sudden, would I end up buying this particular tool?

I bought it for two reasons. The first is that it met the three point criteria that I have set for myself when it comes to buying a tool. The second reason I bought it was that I could quickly and easily confirm what the seller was saying about the tool. On their listing, Mom and Pop had a heading in large and bold text that stated the tool was “Guaranteed 100% Complete”. Further on in their description they stated that you could “probably date this example to around 1909”.

One click on a bookmark and I was in The Superior Works site, another click and I was on the page where the #66 was listed and a bit of a scroll had me reading when Stanley started producing this tool, and what changes they made to it over its production and the dates when they made those changes. The results of a short read told me that, yes, this tool was produced with 8 blades and 2 fences, so their claim to being complete was correct. I learned that Stanley started producing this tool with a nickel finish in 1900, and they added the eighth blade – the blank one, in 1909, so Mom and Pop’s statement that it was a 1909 model could be true. It could also have been made around 1941 as well, as this particular tool in this particular configuration was produced between 1909 and 1941 with no serial number or other marking to narrow the date of production down further. Armed with that easily obtainable information, I now knew what I was buying and without hesitation I started bidding, determined to get it.

So why is it that I can’t do this when I see a Stanley chisel I want? Or a Stanley Bevel? Why is it that I can go on a number of different sites and find out everything there is to know about Stanley planes, but finding out about any other type of tool made by this company is an exercise in futility?

As a result of all of this, I started to put together a plan to set up a new web site named, “everythingstanleyexceptplanes.com”. The domain name is available. So why not go for it? I’ll tell you why - Content – or specifically, the lack thereof. To put all of this information together so the site would be on the same level as Patrick's Blood and Gore would take a lifetime, not to mention the family jewels to finance the purchase of the research material needed. So what to do?

What about a collaborative site? Would any of you that have information about a Stanley non-plane tool be interested in sharing it? Is there enough of you out there that would be interested in something like this?

Let me know.

Peace,

Mitchell

Friday, 8 May 2009

Who Knew My Brother-In-Law Had It In Him...

Here is a shot of my brother-in-law’s new workbench that he just put together. My reason for posting it here is to not necessarily score any points with him, although that probably wouldn’t hurt, but to give a real example of our perceptions of others when it comes to the topic of woodworking. In this particular case, those perceptions came back to bite me on the butt this time.

To give you a little history, my brother-in-law has been married to my sister for a number of years now but, as in most family dynamics, estrangement between older siblings seems to be more the norm rather than the exception, so as a result, I never got to know this guy. Maybe it is because our parents have passed or just simply that we are older, but somehow my sister and I have become more accepting of each other and are slowly building a relationship. As a result of this, I am now starting to get to know my brother-in-law, who, for a banker, isn’t a bad guy actually.

I admit that my interest in woodworking has become a bit of an obsession, rather than just a hobby. It has seriously gotten worse since I started up with hand tools. While I still have difficulty putting two pieces of wood together with what I believe to be an acceptable result, I find my biggest joy in the hobby is in the challenge. It’s the old, “Its not the destination, it’s the getting there”, kind of thing. Lets face it; it is relatively easy to build anything if the quality of workmanship and simple rules of aesthetics aren’t included. Even when those two elusive qualities are included, we all end up with what we believe to be glaring mistakes in our creations. Some of us also realize that the mistakes in our work glare a little more than the mistakes others point out to us in theirs. It does not stop me from coming up with more complex designs for the next project, however, as that, for me, is the basic principle for being involved in all of this in the first place.

Because it is an obsession for me, over time I have learned one major lesson in communicating my love for this hobby with others – don’t!

Come on, we all have, in one-way or another, learned this lesson. We mention to someone our love of tools and woodworking and more times than often we hear that the person we are speaking to about it also has an “interest” in it. Believing we have something in common they try to build on it, finally ending up inviting you to view your newfound friend’s latest creation. More often than not what you end up viewing is a leaky roofed doghouse or a twisted paper towel holder; both nailed together with spikes with a whole bunch of plastic wood sloppily stuffed into the mistakenly drilled holes and nail splits. Looking at this kind of stuff is painful enough, but then you have to add in the pain of the so-called craftsman beaming with pride as he tries to force positive feedback from you where none really exists.

I came to the conclusion a few years ago that it is better to suffer my obsession in private, rather than be forced to view any more of those disasters. Thinking about this attitude now, I realize that it is rather arrogant, really. What’s the expression? You have to kiss a lot of toads before you meet your princess? Or in this case, prince?

I had the “Ya, I heard that before” thought when I was told my brother-in-law was into woodworking. Immediately the leaky doghouse and twisted paper towel holder came to mind. My first visit to their new home resulted in a tour of the soon-to-be workshop. I viewed a few nice tools, sadly, most of them power, but those visions of disasters were still present when I left, as I didn’t get to see any of his work. Saying I’m a great composer doesn’t really mean I can write a song. 

One day, not too long ago I was surprised to discover an email in my inbox from him and when I opened it, I was actually shocked to see this image. As with any “this is what I made” presentation, I immediately took a close scan of the picture. I was immediately impressed with what I saw. Stretchers let in to the legs, bolts that appear to have their placements measured for consistency, a frame around the top with properly mitered and well-executed corners, not to mention everything properly rounded over and properly finished. It was obvious he had some talent, but even more obvious he took some pride and joy in taking the difficult way, rather than the easy way. Hey, a man after my own heart and one that is even part of my own family. Who knew?

Of course I replied with the positives about his work, but I also had to add a hesitant apology to it as well, an apology for not giving him the benefit of the doubt when I heard the words, “He’s into woodworking too, you know”.

I will, however, definitely hold it against him that he has openly stated that he is putting off finishing his workshop until the fall as otherwise it would infringe on his time playing golf. While I understand the concept of “each to their own obsessions” – GOLF?

Peace,

Mitchell  

Friday, 1 May 2009

One Down - One To Go...


I ended up laying a total of six coats of amber shellac on this block of wood sanding in between the first couple with 220 grit and between the remaining with 320. I left it a couple of days to set and then I had a good look at it. I wasn't so happy. It had great colour, the finish was even, but it lacked depth and had way too many brush marks. I decided to just sand the hell out of it, starting with 220, moving to 320 and finishing with fine steel wool. I figured if I sanded through the finish it didn't matter as I was going to have to lay on more coats anyway. While I didn't end up sanding through the finish, I did cause some serious differences in the colour.

While I was working away on this I got an email from a friend who had viewed the last post and he wanted information about applying shellac. I told him it was easy, forgiving and fast drying, all the things guys like us want in a finishing product, among other things. He mentioned how he had bought a French Polish kit from Lee Valley, but after reading the instructions, he though it was probably too difficult. Now there's a word that makes me sit up and take notice, "difficult".

Back on line I read about four or five articles about this process and he was right, it did sound difficult, not to mention time consuming. From what I gathered, building up the finish was the worst part of the process, but hey, I already had one didn't I? Out came the shellac and rags. I didn't have the suggested type of alcohol, but they said it was what Rubbing Alcohol that is used to clean monitors is made from, and I sure had some of that. I mixed up a batch; two parts shellac to one part rubbing alcohol, made myself a paddle from a rag and went to work. Wow. Incredible finish. The rag allows you to get it on evenly and without brush marks. The finish was beyond belief, so I was sold. I rubbed on three or four coats, let it dry, and I was ready for the final run.

Have you ever noticed that the smaller the job, the more Murphy's law kicks in. I'm sure it is because we get cocky - hey, its a small job, right? No big deal.

The next day I rubbed the entire block down with extra fine steel wool and Minwax Finishing Wax. I laid that stuff on like it was a buck a gallon, rubbing, laying on more wax and rubbing some more. I let it sit up for about a half hour  and then, with a couple of the softest rags I could find, I started polishing. As I polished off the first bit of wax this incredibly bright, deep, highly glossed surface came through. It absolutely blew me away.

Once the wax was buffed I had an objective look. I shouldn't have done that, but looking at things objectively forces you to face your mistakes. I should have corrected that difference in colour before I continued on with my faux French Polish job. The colour difference was still there, but doubled. The finish was smooth, man, was it smooth. The surface was shiny, but the colour was blotchy and inconsistent. And therein lies the lesson - believe what the book tells you.

The shot at the top shows the rubbed out finish. You can see the differences in colour, especially on the right side and along the front bead. The three vertical faces, however, were even and smooth so I went with it. Its a drill index after all, and the top is just going to get drilled with a whole bunch of holes.

Once, when my son was visiting and we were checking out the tool cabinet, he said that when I was done, anyone will be able to follow the process of the build just by viewing the quality of the different pieces. The first piece I put the beading plane to was a disaster, but they eventually got better the more I did. My first set of hand-cut dovetails looks more like sloppy finger joints, but over time, they improved too. So now, when someone looks at this thing in the future, they will be able to say, "...and here is where he started to learn French Polishing".

I went with the finish and covered the entire thing with masking tape. There is three reasons for this. First, I would like to be able to complete the piece and put it into the cabinet finished before I smack it with something and bugger the finish. I figured if covering it with masking tape works on American Chopper when they are assembling a bike, it will work here too. The second reason for taping is to help minimize tear-out when I start to drill all those holes. Finally, the third reason is that I have to tape the template to the top for drilling and I want to completely cover the top with good, old carpet tape so the template will be held down flat and smooth. I love carpet tape and use it for almost everything, but it has one drawback - it really reaps havoc with the finish. Stick something down to a finished surface with carpet tape and you can bet when you lift it off, the surface will come with it. By covering the surface with the easy release, 5 day, green 3M tape, I won't have that problem.


This is the template I made up about seven months ago. I put it together in Illustrator, an Adobe vector program that I find just perfect for this type of thing. I just made a document slightly larger than the actual size of the block, then started making circles with cross-hairs in the middle, one for every bit that was to go in the index. It took a day of playing with positioning and alignment, but it worked out very well. Printed off on 11 x 17 stock, I just cut it down to fit the top of the block and taped it down. I was ready to drill.
 

So here is the finished product. The block has four feet made with a 3/4 inch tenon cutter. I drilled into the bottom of the block with a 3/4 inch Fostner bit, glued the dowels into them then set it on a piece of 80 grit sandpaper that was stuck to the glass plate I use for lapping my blades. After a few minutes of that, the block didn't rock and was stable, but more importantly, it had airspace beneath it for circulation.

Drilling the holes took me two afternoons, about eight hours in total. The eleven largest brad bits have a shoulder that I wanted the hole to follow so that was twenty-two goes just for them. The twists were straight shafts, so they were not quite as much work.

Originally I thought I would drill the hole with the same sized bit that the hole was to hold, then pour some water down it, let it sit to swell the wood, vacuum it out and then re-drill the hole so when it dried, it would be slightly larger. Ya, I know, sounds like a lot of work doesn't it? Surprisingly though, all of these holes were drilled with the same sized bit as the bit the hole holds, and drilled only once I might add. While it was a hassle to load a bit, drill one hole, then start the process over again, it really wasn't that bad. The only bits that didn't like their same sized hole were the ones smaller than 5/16th. All of these smaller holes had to be reamed twice with a little "giggle" to the block during the second reaming. Once drilled I coated the inside with wax to give some sealing to the inside walls of the hole. There is a lot of holes in it and they are pretty much aligned with each other and all are 1 3/4 inches deep leaving only a 1/4 inch at the bottom to hold together. I still have to make an index card for it, showing a numbered layout of the bits with a list of sizes below it.

This piece sits on a shelf on one of the doors of the cabinet. I have to do something to keep it in place when I open and close the door and that is where the round feet come in. I plan to make a female piece to match the front feet and fix those to the shelf. This is the reason for the flush ring handle - to lift the front of the block up out of those holders and bring it forward so I can grab it and lift it out.

I have no idea how long this thing will last as I could wake up tomorrow to find it split down the middle. Overall, I am very happy with the results. I finally no longer have to dig for a needed bit in those frustrating metal boxes. As with everything in this cabinet, the next one will be better.

One down - one to go...

Peace,

Mitchell


Friday, 17 April 2009

Here's What Has Kept Me Busy These Past Few Months...

When I was a kid, my attitude was rotten, my work ethics were rotten and I had the rotten school marks to prove it. Somewhere along the way things changed for me. From that rotten little kid whose idea of reading was to look at the pictures in hot rod magazines, I now spend 75% of my waking hours studying everything I can on every subject imaginable; from architecture to zoology, and given that my so-called part-time job is that of a college instructor, I spend the rest of my time teaching.

So what does this confession have to do with woodworking? Everything.

This post is about the rebuilding of our kitchen. When I first started to consider this project I made the commitment that I would do it with hand tools. I felt that fabricating on this scale would advance my hand tool skills a thousand fold and take years off of my learning curve. Staying consistent with the rest of my life, I’d like to share what I learned with those of you that are considering doing a similar project…

Buy a damned table saw!

There was nothing major here. It was more to give the kitchen a face-lift, rather than reinvent the wheel. We kept the costs down mainly because we do not have any preconceived notions as to how long we are going to live here. I like the place well enough, I just hate the location; half way between living central and living in the country. Too far away from downtown for quick and easy commutes, but too much urbanization be worth the aggravation of commuting.

The place is a condominium built in the late 70’s when land and materials were cheap and labour was far less than today's standards. Because of that, by large urban-center standards, it is a huge three bedroom, two bathroom box. As is usual with these types of places, the kitchen is far too small, the fixtures far to cheap and the design far too ugly. Half the ceiling in the kitchen was covered with plastic panels in a cheap representation of those “Florida ceilings” that were so popular back in the late 70’s. The original floor had been replaced with the ugliest brown speckled terra cotta tiles ever made.

When my shor…er...petite wife started to constantly complain that the upper cabinets were too high, I started to look at what we could do.

I set out to:

  • Lower the uppers a few inches, the amount lowered determined by the coffee maker
  • Replace the junk original doors with 3/4” particleboard
  • Reduce the space the original installment left for the fridge and stove
  • Add a 16” upper and lower to the right end of the wall
  • Replace the box above the fridge with a lower one, mounting it flush with the face of the fridge
  • Add a divider between the fridge and cabinets to enclose it
  • Reconfigure the original bulkhead to follow the new cabinet configuration
  • To cover the fact that I was building this with the cheapest of materials, finish the new and existing with a better than average finish
  • Rewire and add new lighting
  • Replace existing floor

Here is what I started with. Actually, I had already lowered this side, added the lights, crown molding and took a door off when my son reminded me that I hadn’t taken a before picture…

Here is what it looks like now…

Because I was using 3/4" particleboard for the slab doors (pre-primed birch ply for the boxes), I wanted to give it a better than usual finish, one that would replicate the old milk paint used until it became known lead would kill you. To get this I gave everything one coat of regular primer, sanded, then two coats of high-build primer. This is great stuff as it expands as it dries and makes it easy to get a smooth, flat surface. I then sanded that to death, then laid on three coats of the green oil paint, giving it sands in between each coat with 220 grit. After that I laid on three more coats of satin finish varathane, again sanding between each coat, this time with 320 grit. I still have one more coat of varathane to put on, but I going to give everything a month or so to cure completely before going at it again. After that last coat is hardened, I'll rub everything down with steel wool and give it all a coat of wax. I did this to one end piece and the finish is as smooth as glass, but has a very unique sheen to it, and does replicate that old milk paint of yore.

In this shot, the upper cabinet over the fridge has been replaced with one that is consistent in height with the lowered originals and brought forward. A divider was installed to enclose the fridge and a new upper and lower cabinet was added to the end...


This is the new upper and lower cabinets, made to replicate the design of the original boxes. By reducing the space for the stove and fridge I was able to squeeze more space out of the wall to allow for these new 16" units. I built the base with two drawers only for pots and pans mounted on full extension, self-closing sliders. They work great and are very cool. I'm still opening and closing the drawers just to watch them close that last two inches on their own. Given the location of this base, I thought it would be ideal to have a butcher block top on it so I made one out of maple and beech...

The biggest hassle was deciding what to do with the space left between the tops of the upper cabinets and the bulkheads. It was too narrow to be of any use and too much of a hassle to enclose, besides, if the next owner's wife is, dare I say, of a normal height, they will probably want to put them higher again. All I did was added a filler piece to the top edge of each box and applied crown molding along them. The filler gave me a larger gluing surface and brought the molding out so it was flush with the faces of the doors. The molding is actually chair rail as I thought the crown molding would be too much for this little kitchen and would attract too much attention to the space. Behind the molding I installed rope lights all the way along to use as night lights. Here is what I am greeted with when I fridge-dive at midnight...


The biggest hassle was the ceiling. First, all the plastic panels, track and florescent lights had to be removed, along with their accompanying junction boxes and conduit pipe. The ceiling was popcorned over the concrete, so that had to be scrapped off and the whole thing skimmed with plaster to fill the holes and level it out. I then had to add to the bulkhead on the right, so the new cabinets looked like they belonged, and bring the bulkhead out over the fridge, so that reconfigure would look acceptable. For some reason there isn't an exhaust fan in this kitchen, even though there is a through-wall vent for the dryer in a laundry closet at the far end of the kitchen. Because of this, I plan to install a small ceiling fan in the center of the recessed ceiling but I'll have to install some fake, white ceiling beams to run the wiring in first. My good friend Eric handled the all the rewiring for me and while he was at it, installed the wiring for the fan, ending it at one of the new pot lights to wait for this further addition. So the ceiling now looks like this...



Once everything was in, installed and painted, I replaced the floor. Removing the old terra cotta tile wasn't a problem as whoever installed it removed the old linoleum tile, but didn't scrap and clean the old glue off. As a result, the thinset used to hold the terra cotta didn't stick at all and when I went to lift one, a whole section of ten to twenty tiles were lifted together, the grout between them being stronger than the adhesive that was supposed to  hold them to the floor. Believe me, the work involved removing the tiles was a whole lot less then hauling the lot of them down 26 floors to the garbage bin.

Because I am surrounded by concrete, the floor being the same as the ceiling, I had no choice but to go with "engineered flooring". Isn't that just a fancy hustle for fake wood? I wasn't too happy with the look of it in the store as to me, it looked like exactly what it was - fake flooring. Once I got it down, though, I warmed to it, and having lived with true hardwood floors in the past, I was surprised to discover how easy the fake job is to keep clean. The entire floor was fitted using a hand saw and keyhole saw with nothing plugged in for the entire day. To impart with a little bit more wisdom; that crap can take the edge off a saw in two minutes flat. I have had to add $120.00 to the price of the new floor as that is what it has cost me to send my vintage 20" Disston panel saw back to Philadelphia so woodnut4 can do his magic and re-sharpen it. I can't find anyone here in Toronto who does hand sharpening. Anyway, here's the floor...

So there you have it. There are still the few little jobs I have to do to completely finish this room, along with making that corner computer cabinet that I have been dreaming of these past few months. I do not think that I gained any greater knowledge or experience building all of this with hand tools except for coming to the understanding that I have a lot more respect for an old hand saw than I do for a fifty buck tablesaw blade. If we do decide to stay here I'll probably rip the whole lot out and start from scratch with a more elaborate and better built set of cabinets but for now, and in case of resale, these will do just fine. If I do go at them again, however, I can assure you the only hand tool I will be using is the push stick to shove the smaller pieces through a table saw. It took five sheets of particleboard and plywood, all 3/4", to make this stuff. Cutting all of that by hand was a huge pain in the.........arm. I will admit that particleboard does cut cleanly. Getting clean smooth edges on all the doors only took a few strokes with some 120 grit sandpaper and once painted, you can't find a saw mark anywhere. The only real bonus to building it all with hand tools is that I was able to pre-cut everything in the foyer of the apartment as the dust factor wasn't anywhere near what it would be with power tools. The compensation for the extra man-power involved was that I didn't have any travel time back and forth to the shop, which meant that I could fit the job into my schedule a whole lot easier.

If I had the time and didn't have a wife complaining about the existing kitchen every five minutes, it would have been nice to build the whole thing in real wood with frame and panel doors. Even if that were the case, I wouldn't commit myself so rigidly to hand tools again, not for a job this size. There is just way too much cutting.

I'm now taking a sabbatical from larger scaled projects for the next month and returned last week to working on my tool cabinet. I'll post some of what I have completed on that soon.

Peace,

Mitchell


Friday, 10 April 2009

An Update Regarding the Right Plane...


I'm rather late posting this; about four months, actually.

On November 20th of last year I posted a request for advice in choosing the right plane to create rabbets and such for drawers and small cabinets. Kari over on The Village Carpenter suggested that I pick myself up a Veritas Small Plow Plane. Doing some further research, I thought she gave me great advice and still think that way.

Now, on November 25th, I posted an illustration and a manipulated photo to show my conflicting feelings about the newly designed Veritas plane and backsaw.

How are these two things related?

Well I don't know if you noticed it or not, but on the inside cover the Lee Valley January catalogue, the illustration of the questioning woodworker appeared as an intro to a letter about the new tool designs written by Lee Valley's President, Robin Lee. If you can put two and two together, you have probably figured out that I am now the proud owner of a spanking new Veritas Small Plaw Plane, complete with all five blades.
As an aside, the manipulated photo of the Veritas NX60 Block Plane has been published in the April issue of The Canadian Home Workshop magazine. While I won't complain about the remuneration I received for that one, I will say that it is too bad they don't make planes there.

I have to admit, it is a wonderfully relaxing way to build your tool collection.

Peace,

Mitchell

Tuesday, 31 March 2009

They use these things to fly planes, you know...

About a year ago I purchased a beautiful little Spear & Jackson dovetail saw, circa 1888 from woodnut4 on eBay. Its open handled, rip set, and is just the nicest thing to work with. Since then I have been searching for a cross that would be a match to it, mainly on eBay, but the odd time, when I think of it, I'll just do a general search for one on Google to see if there is any out there that happen to be looking for a new home.

Tonight, I pulled up Google and entered "jackson open handled dovetail cross".

Have a look at what came up as the forth hit on the list...


Sometimes computers are just dumb.

Peace,

Mitchell

Wednesday, 4 March 2009

If I didn't have bad luck, I wouldn't have any luck at all

My life often mirrors George Goebel's famous line, “My luck is so bad; I bought a suit with two pairs of pants, damned if I didn’t burn a hole in the jacket”. For those of you who are too young to remember, George Goebel was a stand-up comic, singer and actor whose variety show, The George Goebel Show, was popular on television from 1954 to 1960.

I have been checking out the listings on eBay for Stanley Everlast #40 chisels, the non-SweetHeart variety, for the past year. Over this time I have picked up 5 of the original set of 11, with one duplicate. I got a good 2”, a good 1 ¼”, a fair 1”, a fine ½” and two pristine ¼”. I have paid anywhere from $90.00 for the 2”, down to $38.00 for the ½”. The prices I paid average around $45.00 each, which I have considered to be fair, given a good set of 11 would run around the $1,500.00 mark.

The whole idea behind these acquisitions is put together a really good user set of chisels that are of better quality than the current offerings of today and will appreciate in value over time. This theory is behind all my tool purchases, and while I believe it is sound, I doubt I will ever know if I was right or not. I’ll never know because I will never consent to selling my tools as long as I am breathing. After I’m gone, my son will inherit the collection and he can do with it whatever he wants; add to it, use it, or sell the whole lot to the highest bidder.

We are all aware that the world’s economy is in the toilet. I don’t know if you have noticed it or not, but as a result of this tanked economy, the prices for vintage tools has fallen considerably, especially on eBay. An example of this is my old friend woodnut4, a serious vintage tool collector and saw aficionado, who has taken to putting reserve prices on his saw sales. This is something he has never done before in the two or three years that I have been following his offerings on eBay.

I have always been taught that when the economy tanks and prices fall – buy. This goes for real estate, stocks and bonds and all those things you believe will bounce back after life returns to normal. As my tool acquisitions are something I believe will bounce back in value, and then some, I have taken to watching the eBay listings even more closely.

So why, if I smell a good deal in the air, did I start this rant quoting an almost forgotten television personality?

Well the fact of the matter is, every listing that has appeared on eBay for Stanley #40’s over the past four months have either been too short or too beat to consider being a sound purchase or they match the size and quality of the ones that I already own.

Damn!

Peace,

Mitchell

Saturday, 31 January 2009

Hand Saw Massacre

I had the distinct pleasure today of having to cut up some 3/4-inch birch plywood by hand. Ok, it was really neither distinct, nor a pleasure, but I did it.

Over the years I have used a number of different computer desks, a few purchased, a couple I built myself and one that was make-shift (on the boat I took over the dinette). A few years ago I finally got down to building what I thought was the perfect unit. Twelve feet long, the whole thing rested on three bases. At one end I built a two-drawer file cabinet and at the other, a two-door cabinet for stashing the printers, a scanner and the like. The center unit holds my hard drives; one Mac and one PC, both resting on a pad that rides on full extension slides. The base is 28” from floor to desktop, which I find perfect for keyboard and mouse use. At either end, bookcases run to the ceiling. The whole thing was built out of 3/4” birch ply and stained a deep walnut with a few coats of satin varnish (spar for the top). It looked like a million bucks, give or take for inflation. After throwing in a good pair of 5:1 speakers, I had the perfect set-up.

I spend half my life at that desk. When the decision was made that we were moving (one day my wife will explain to me how “we” came to that decision), there was no question the station was coming with me. Once the burly men with the strong backs had dumped all our possessions in our new abode, unceremoniously I might add, a glitch reared its ugly head. My beautifully designed 12-foot long computer station now had to fit into a 9-foot wide room.

It took me about 24 hours to finally come up with a solution. The only solution was to turn the straight run station into an L-shaped one. That part was easy, it was deciding which unit to put where that was the problem as I had to have space for the office chairs to slide in and out from under it without banging on either side each time. Surprisingly, the bases of those chairs are wider than my butt – who knew? I played with scale models digitally, moved, switched and tweaked the real life ones around and mucked with the figures on paper. It took a while, but I finally hit on what I thought would be the ideal arrangement.

Once the configuration was confirmed and the bases set into place, I was ready to install the tops. The originals were 28-inches wide and were flush with the face of the base cabinets. This was my only flaw, more because of aesthetics rather than serviceability. Because of that, I decided to replace the tops with wider units, going for a width of 29-inches. Ok, I’ll admit it; I’m anal about these things. Anyway, the tops were easy once I found a Home Depot that had their panel saw working.

With the tops installed, stained and with a few coats of water-based varnish (horrible stuff), I was left with two 6-foot pieces of ply that was already finished on one side. As my book and text collection has grown leaps and bounds these past few years I thought it would be prudent, environmentally friendly and just plain convenient to cut these pieces up into 10-inch strips to use as book shelves. Glitch number two.

To thicken the edges of the tops and make them more rigid, I had glued and screwed three 3-inch strips of ply to the underside of each piece; one down each edge and the third down the middle. You know what happens when you try to separate glued plywood lay-ups – they take a layer of ply along with them and that is exactly what happened.

The result of all of this was that after an hour and twenty minutes of pumping my Disston #12 Cross up and down, I ended up with my four 6’ long pieces of shelving. I had to hand cut 48-feet of 3/4-inch play to get them, each shelf requiring two cuts, salvaging the undamaged sections between where the removed lay-ups left their scars. Over the course of this exercise, as the aches grew more intense and the sweat more earnest, I kept thinking, “God, how did these guys build whole houses using these things?”

They are now off in the corner drying after having their undersides stained and shellaced. Tomorrow, I’ll give them a couple of coats of varnish (the real stuff if I can find it) and by Sunday, I should be able to unpack the remaining six boxes of books that are currently pilled in the hall outside my office door. It will be a treat to be able to walk out of the room without walking into a wall of cardboard.

Whose idea was it to do this hand tool thing, anyhow?

Peace,

Mitchell


Thursday, 1 January 2009

Its a New Year...

You know, Blog Providers should be forced to post a warning on the pages they use to entice you to start your own blog. Those warnings should have similar wording to: “Your life, if you have one, will get in the way of conscientiously maintaining your blog if you choose to post one!”

Posting a blog is great fun, educational, and a blast interacting with others who enjoy your same interests. As stated in that warning, though, life has a habit of elbowing in on your fun and as a result, you end up with another thing to nag you in the back of your mind – your way behind in your plans for posts.

I started out planning to create the next designer textbook regarding furniture design a short six weeks ago. The research I completed so far filled up a bookmark folder so badly; I had to add sub-folders to it to keep it somewhat organized so I could find things. It also lead me to Amazon, Google Books and a few of my local bookstores to gain even more knowledge on the subject and I have the stack of books with the word “design” in each of their titles piled up by my computer to prove it. I had all of these great plans and ideas, and then it happened. Life came crashing down around me.

Bummer. 

As I have mentioned previously, I’m moving this month. I have tried desperately in the past to avoid having to move but it is now unavoidable. While moving is a royal pain, it is not the aggravation of moving that I have tried to avoid, but the painful realization that I have been forced to face every time I have had to go through this nonsense in the past. Every time I move I have to face the fact that I’m a junkie. Oh not just any old junkie, but a finely honed, finely tuned junkie. If there is a history book, a tool, a computer thingamajig, or any related item to these things, damned if I haven’t bought it. Each and every time I have moved in the past this realization rears its ugly head and bites me on the ass.

Now a normal person, facing this reality upon past moves, would realize this malady for what it is and do something about it. In all probability, this action would involve making a conscious effort not to buy any more junk. I, on the other hand, thought I had found a better way of dealing with it, a more effective and acceptable way of beating this all consuming albatross that hangs over my head down to the ground – I’ll just not move any more. To me, it was the perfect response.

Come on; let’s face it, we all do it. We see a little tool on eBay or at the local flea market and without thought; we reach into our pockets so we can take it home. While we appreciate that little tool for what it is, it is rare that we really need it so it ends up stuffed away in some drawer or cupboard. From that point on, we appreciate and admire that little tool every time we stumble upon it, which, over time, becomes less and less frequent as the drawer or cupboard becomes filled with other unneeded items and in time we start to avoid that particular cupboard or drawer all together, having found a new and empty one that we can fill.

By moving, we are forced to face our addiction. We are forced to take all those admired little bits of unneeded wealth and stuff them into a box so strangers with stronger backs than I can come and haul them off to our next home. Why? Because we accumulated so much stuff in our current homes that there isn’t enough room to store them all so we are forced to get larger accommodations so we have more room for more cupboards and drawers so not only do we have space to store our past accumulations, but room to store our future purchases as well.

This was the Achilles Heel to my plan to overcome my addiction. Like any woodworker setting up a new shop, I didn’t take into account the need for future space. I figured if I stowed away my little purchases in an organized manner I would have enough room to last me a lifetime. If I had enough room, I wouldn’t need to move. If I didn’t move, I wouldn’t have to face my addiction. Little did I know the power that it held over me.

Faced with the necessity of moving to larger abodes, my wife, in her usual confident and justified manner, told me – “Your junk – your responsibility”. Hence my plans for writing the next “necessity for every furniture designer” ended up in its raw form as a pile of research stacked beside and within my computer station.

On top of the move, I have acquired yet another full time obsession. I’m not talking woodworking here, as that is just an all-encompassing need, different than an obsession - a good obsession if you will. I’m talking about my part-time job as a teacher. Teaching digital design involves teaching about the Internet and the different design programs that allow designers the ability to make things happen that were near to impossible before the advent of the digital age. The problem with it all is that it changes faster than any mere mortal can keep up with. What I taught last year as the standard for web structure is now outdated and unused in the up-to-date industry. Many of the programs within my repertoire have all had new releases and now they are bigger, better and faster, and involve not only an updating on how to use them, but a complete reevaluation as to what to use them for.

My greatest nightmare has always been that I would someday face a class of students that have more knowledge than I. Towards the end of last term I started to get the tickle of a feeling that this nightmare is not too far off becoming a reality. As a result of this revelation, when not stuffing the results of my addiction into boxes, I have been researching and teaching myself some cutting edge technology. If I keep at it, I might understand it enough to be able to teach it sometime soon, which should just about parallel the time that all this new stuff becomes obsolete and I'll be able to start all over again with what replaces it.

It is hard to believe that the Internet, as we know it, is turning the ripe old age of twenty this year. Shocking, isn’t it, to think that this thing that we accepted so quickly started its public life in 1989. I have socks that are older than this technology. To give you some idea of its power, did you know that it took the radio thirty-eight years to reach an audience of 50 million, it took television thirteen years to reach that same market, but it only took the internet four. Even the English language hasn’t been immune to exponential growth caused by the Information Revolution. Our language now totals approximately 540,000 words, but that is five times as many as Shakespeare had to work with during his time on the planet. Who makes them up I have no idea.

I often think of the irony that defines my use of this new technology. While I teach it and use it to communicate with my students and to assist them with their studies, the main source of pleasure that I derive from it is to use it to learn about tools and processes used in woodworking long before the Information Highway was even a glimmer in Dr. Vinton Cerf’s eye (Doctor Cerf has been credited by many as being the father of the internet). Here I am, smack dab in the middle of the Technological Revolution and really, all I am using it for is to learn about things that became standards in woodworking as a result of the last major transition in mankind’s evolution, that one named the Industrial Revolution. Now that is irony in its purest form.

Thankfully, we have this technology at our disposal now. I would hate to think what my mornings would be like without it. To return to a paper newspaper would be pure drudgery to me, and to have to limit myself to one or two would be worse. Even though I haven’t had the time to maintain and post my own blog, it doesn’t mean I have been remiss in keeping up with the others that I enjoy so much. Visiting them to see what they have to add to my ever-increasing understanding of woodworking is also part of my morning ritual and to loose that would be mortifying. Other than my newspapers, I have three sites that are as much a part of my morning ritual as my morning cigarette and diet coke are. 

(Yes, I know what you are thinking, but if you have never been able to acquire a taste for coffee you have to get your morning caffeine kick somehow. As for the smoke, leave me alone. I’m old and started smoking back in the days when smoking was cool, hell, back in the days when saying “cool” was cool. There is no excuse for continuing except for the rational reasoning behind burning up all that money each and every day. If I didn’t buy cigarettes I’d have a hell of a lot more money to go off and feed my other addictions and the fact of the matter is, I don’t have to store the cigarettes.)

All right, enough with my dirty habits and back to my morning ritual. The three sites I couldn’t live without? WoodTreks.com, The Village Carpenter and Full Chisel Blog. It would be arrogance beyond reason to think that whoever is reading this found me and not those other three blogs that I believe to be the standards for comparison, but I will mention them anyway in case the impossible has happened.

WoodTreks.com has produced some of the most informative documentaries on woodworking that I have ever seen on the web. I also believe the quality of Keith’s work is far and above anything else available. Having had some experience in video production, I can sum up for you in one sentence what Keith does for us. Here you have one guy who fills his van with equipment, hauls it all over the countryside, spends hours setting up and lighting a set, spends even more hours filming, and when the shoot is all over, he hauls everything home only to spend a few more days sitting in front of an editing suite and then fights to post it all on his web site with the best in technology to ensure it is displayed properly. He does all of this for nothing more than to allow me a vehicle to learn a little more about woodworking. Ya gotta’ take your hat off to someone like that and I hope you guys who visit his site appreciate the work he has done in the back end to give it to you. Having communicated with the man a few times I believe him to be nothing short of brilliant as something most do not realize, all this expertise Keith displays is self-taught, and to me, that is amazingly impressive. I have another thought about Keith, so I’ll return to him in a minute.

The Village Carpenter is next in line and is an absolute joy to read. I’m not sure why, but I have a definite feeling about Kari that is not based on anything I have read specifically in her blog. She has informative posts regarding the different processes in woodworking that she explains so well and others where she brings some place in her world that I never knew existed before to my computer screen. Enjoyable as her posts are, the most important thing that I get out of her blog is Kari herself. She projects through as being one of those rare examples of what a good human being is all about. Reading her blog sort of makes me want to emulate that feeling throughout the rest of my day. Hey, I’m not saying I’m successful, I’m just saying that The Village Carpenter is a good way to start your day.

Finally, there is the Full Chisel Blog. Stephen’s unpretentious posts are nothing more than pure talent displayed through the unselfish sharing of information. As with Kari, I have never met Stephen nor exchanged more than a few words with either of them through the comment sections of their blogs, yet, just like Kari, Stephen projects a quality of human being that we all find so rare these days – a good one. I’m not sure I agree with his choice of glues, but I do think he is an asset to all of us, woodworkers included.

Oh ya, back to Keith. For those who have watched his documentaries, you have seen his shot of what I call, “The Famous Bench”. For those that haven’t had the pleasure yet, at the end of each intro Keith fades out displaying a vice at the end of a bench that is constructed with one of the best shots of a dovetail, not to mention one of the best and largest dovetails, you will ever see. As it turns out, Keith built that bench and for some reason, has never highlighted it in any of his posts other than this one ongoing shot. It is my belief that you should click on this link, http://woodtreks.com/about/, and complete the form demanding that Keith show us his bench in a full and unabashed display. Tell him Mitchell made you do it.

So there you go. In one post I have explained to you why I haven’t been able to keep up with past short-term plans for my blog, laid out for you my one major addiction, confessed to you all my dirty habits, told you how and why I start my day and alienated a good online friend in the process (be nice in those emails to Keith). In all, it would seem to be a productive day, don't you think?

To be serious for a moment, though, if that is at all possible for me, I would truly like to thank all of you that took the time and made the effort to post a comment or send me off an email to me that is related to this site. I haven't been posting long which makes the number of communications I have received that much more surprising. We are all human living in a world that seems to be less welcoming by the day. When someone actually takes the time to wish you well in one of your endevours, or steers you in the correct or better direction, it just makes you feel better, not only about yourself, but about mankind in general. To all of you that have spent some time reading what I have to say, thank you for letting me be a part of your day, however short, and I hope you gained something from it, however small.

So where am I headed in this New Year? I have no idea. I will keep blogging, I'm just not sure about what. I do know I have to finish off that tool cabinet but before I do that, I'm faced with building a computer station for our new kitchen. I already have some ideas for it which, of course, I will share with you starting the end of the month. I think you may find them interesting.

With that, I’ll sign off by wishing you all a very healthy, happy and prosperous New Year, and as my heading states, quoted from an old Irish New Years toast, “May this New Year find your hand always out in friendship, never in want”.

As usual…

Peace,

Mitchell